喷气织机电气控制系统(日发)
发布时间:2012-6-18           阅读次数:23778
    
 

 


喷气织机电气控制系统

Electrical Control System of Jet Loom

 

 

使用说明书

Instruction Book

 

 

 

 

 

 

 

 

 

2011-05-02

 

 

 

 

 

 

 

 

 

 

 

 

 

山东日发纺织机械有限公司

SHANDONG RIFA TEXTILE MACHINERY CORP.

 

一、         概述:

I Overview:

 

喷气织机电控系统是我公司技术人员在多年从事开发和生产织机电控系统的基础上充分采用当今先进的微电子技术和微机技术研制的,采用了高档32位CPU的可编程序控制器为主控制器,高性能嵌入式ARM微处理器控制电磁阀,配合大屏幕全中文液晶显示操作面板,使整个电控系统的控制水平有了很大的提高,最高可适应车速为1400转/分。

Jet loom electric control system is developed by technical staffs of our company through fully adopting currently advanced microelectronics and computer technology on the basis of engaging in developing and producing loom electric control systems for many years, it adopts high-grade 32-bit CPU programmable logic controller as main controller, high-performance embedded ARM microprocessor controls solenoid valves, it is matched with large-screen full Chinese liquid crystal display operation panel, so that the control level of the entire electronic control system has been greatly improved, and it can adapt to speed of 1400 rpm / min to the maximum.

 

系统可实现电子卷取、电子送经(单经轴、双经轴)、电子多臂、6色选纬、FDP储纬控制、最多可控制38组电磁阀,具有工艺简单、稳定性高、抗干扰能力强、故障率低、维修方便的优点。

The system can realize electronic take-up, electronic let-off (single warp beam or double warp beam), electronic dobby, 6-color weft selection and FDP weft storage control, can be used for controlling 38 groups of solenoid valves to the maximum, and has the advantages of simple technology, high stability, strong anti-interference ability, low failure rate and easy maintenance.

 

本电控系统角度传感器采用了光电轴编码器,可准确地给出织机任何定位角度,主控部分采用日本欧姆龙公司高档可编程序控制器,送经卷取系统采用交流伺服电机。显示系统采用本公司研制开发的喷气织机专用人机,带有Windows CE操作系统,采用MCGS工业组态软件,是一台小型工业控制计算机。带有两个USB接口,可外接键盘、鼠标、摄相头、U盘、打印机等所有支持CE操作系统的USB设备。系统带有40MB的存储空间,其容量可以存储几十年的报表。还可以把一些参数,如:引纬参数、机械参数、多臂参数、选色参数等等以文件包的形式存储到人机内,可以用U盘直接进行文件的导入、导出,参数的下载,同样的参数只要设置一台人机。专用人机系统还带有以太网口,可以多台人机进行组网,集中控制,大大方便了企业的管理,节约了劳动成本。

The electronic control system angle sensor adopts an opto-electrical shaft encoder, and can accurately provide any location angle of the loom,   the master control part adopts the high-grade programmable logic controller of Japan Omron Corporation, and let-off take-up system adopts AC servo motor. The display system adopts the jet loom special-purpose human-computer developed by our company, is provided with Windows CE operating system, uses MCGS industrial configuration software, and is a small industrial control computer. It is provided with two USB interfaces, and can be externally connected with a keyboard, a mouse, a pick-up device, a U disk, a printer, and all USB devices supporting CE operating systems. The system is provided with 40MB storage space which is capable of storing reports of decades of years. Some parameters such as: weft insertion parameters, mechanical parameters, Dobby parameters, color selection parameters, etc. also can be stored in the human-computer in the form of file package, the files also can be imported and exported through U disks directly, and only one human-computer needs setting for the same parameters in parameter downloading. The special-purpose human-computer system is also provided with an Ethernet port, a plurality of human-computers also can be assembled and centralized for control, which greatly facilitates the management of the enterprise, and saves labor costs.

 

 其功能分四类:

1、   织机控制操作功能:

断经、短纬、长纬、手停自动定位停车、断纬自动找断纬、手动正、反找纬,点动、回转、快车、急停功能等。

2、电磁阀的控制:

高低压控制,最多可控制6组主喷、6组增压喷、6组剪切喷、18组辅喷、2组牵伸喷嘴、6组挡纱纱针电磁阀。

3、电子送经卷取控制:可实现自动电子送经、卷取,并可进行手动松纱、手动紧纱,手动卷绕、手动退绕等操作,多种防开车痕补偿程序;

4、数据显示:可显示织机角度,织机转速,四班产量,四班断经、断纬、其它停车时间,四班效率,以上数据的综合统计数据;引纬参数、引纬监控、机械参数、送经卷取系统参数以及一年的织机状态和错误信息。

Its functions are divided into four categories:

1. Loom control operation functions:

End breakage, short weft, long weft, manual stopping automatic positioning machine stopping, weft automatic searching of broken pick, manual positive and negative weft finding, inching, turning, machine fast operation, emergency stop, and the like.

2. Solenoid valve control:

High and low voltage control, it can be used for controlling 6 groups of main jets at most, 6 groups of pressurized jets, 6 groups shear jets 18 groups of auxiliary jets, 2 group of extending jets, and 6 groups of yarn baffling needle solenoid valves.

3. Electronic let-off take-up control: It can realize automatic electronic let-off and take-up, can carry out operations such as manual yarn loosening, manual yarn tightening, manual winding, manual unwinding, etc, and can be used for various starting mark compensation procedures;

4 Data display: It can display loom angle, loom rotation speed, production of four teams,  end breakage and broken pick of four teams,  other stopping time of four teams, efficiency of four teams, comprehensive statistical data on the above data; weft insertion parameters, weft insertion monitoring, mechanical parameters, let-off and take-up system parameters, loom state and the error messages of loom within one-year.

 

二、主要组成和功能:

II Main Components and Features:

 

2.1 机上系统

2.1 On-board System

 

2.1.1传感器

2.1.1 Sensor

 

由一只光电编码器安装在织机右侧,以便检测出控制所需的任何角度。

离合器和电动机内各有一个热保护触点。

探纬器H1、H2分别用于检测纬纱是否短纬、长纬。

停经架经停和停经片、左绞边器、右绞边器和废边架组成经停检测装置。

经纱张力传感器用于测量经纱张力。

An opto-electrical encoder is installed on the right side of the loom, and is convenient for detecting any angle demanded for control.

One heat protection contact is respectively arranged in the clutch and the electromotor.

Weft feelers H1 and H2 are respectively used for detecting whether the weft is short or long.

Warp stopping frames, warp stopping plate, left edge reamer, right edge reamer and waste edge frame form the warp stopping detection device.

The warp tension sensor is used for measuring warp tension.

 

2.1.2操作面板;

2.1.2 Operation Panel;

 

操作面板由两块如下图:

Two operation panels are provided as shown in the following diagram:





快车

慢正  慢反

   停车

 

 

 

  

 

慢正 慢反 快车 停车

Slow positive

Slow reverse

Fast operation

Stopping

使能按钮在机器罩壳的侧面,急停按钮在电气控制箱的侧面。

The enable button is located on the casing side. The emergent stop is located on the side of electric control boxes.

A,     快车按钮:若所有起动条件都满足时(无断经、储纬器断纱、张力报警、伺服故障、急停按钮按下、停车按钮按下、马达过热、离合器过热),按此开车按钮和使能按钮,则织机先回转到经停或纬停启动角度,进行经纱补偿后,开快车,补偿期间红、黄、绿灯同时亮起,这时请注意安全操作。

A Machine Fast Operation Push button: If all start conditions are met  (without end breakage, yarn breaking of weft feeder, tension alarm, servo failure, pressing of emergency stop button, pressing of stop button, motor overheating, clutch overheating), and the start push button and the enabled push button are pressed, the loom firstly returns back to the warp stopping or weft stopping start angle, after warp is compensated, fast operation can be started, the red, yellow and green lights can be bright simultaneously during compensation, and please pay attention to safety operation in the condition.

 

B,      停车按钮:如果按下时间短,织机停车,并自动正转到300度,如果按下时间较长,则织机停车后无慢车动作。若按此按钮可封锁和中断一切操作。

B Stop Button: If you press it for short time, loom stops, it can be automatically turned to 300 degrees forward, if it is pressed for longer time, no machine slow actions are available after the loom stops. All operations can be locked and interrupted through pressing the button.

 

C,      慢正按钮:按住慢正按钮和使能按钮织机则慢车正向转动,当有些故障发生时可用慢正按钮复位。

C Slow positive button, the loom can be decelerated and rotated on the positive direction through pressing the slow positive button and the enabled button, and the slow positive button can be used for resetting during some failures.

 

D, 慢反按钮:按此慢反按钮和使能按钮,织机则慢车反向转动;按住此慢反按钮,织机则慢车反转至开口定位角停住,再按住此回转按钮,织机则慢车回转至综平定位角停住。松开按钮则织机立即停止反转。用此按钮可寻纬。

D Slow reverse button: The loom can be decelerated and rotated on the reverse direction through pressing the slow reverse button and the enabled button, the loom can be slow and reversely rotated to the opening location angle for stopping through pressing the slow reverse button, if the return button is pressed again, the loom can be slow and rotate to the leveling locating angle for stopping. The loom immediately stops reverse rotation after loosening the push button. The push button can be used for searching for weft.

 

E,急停按钮:按下此按钮,织机立刻高压制动停车,同时封锁一切操作。修车时,请将急停按钮按下,防止误操作。

E Emergency stop button: The loom can immediately brake and stop under high voltage through pressing the button, and all operation can be locked at the same time. Please press the emergency stop button in repairing to prevent error operation.

 

2.1.3操作面板

2.1.3 Operation Panel

 

 操作面板上有1只10.2"寸液晶显示器,可利用键盘设定和修改各工艺参数和显示织机的工作状态和报表。

Only one 10.2" inch LCD monitor is arranged on the operation panel, all process parameters can be set and altered through the keyboard, and the work state and reports of the loom can be displayed.

 

2.1.4连接电缆

2.1.4 Connecting Cable

 

机上连接电缆共分三类,它们和电控箱以及机上部件连接方法可参见电气图。

On-board cables are divided into three categories, and please see the electric diagrams for the connection methods among the cables, electric control boxes and on-board components.

 

电子送经电缆从送经伺服电机连接到电控箱内送经伺服驱动器的U、V、W、PE和伺服编码器插头上。

Electronic let-off cables are connected on U, V, W, PE, and servo encoder plug of servo drivers in the electric control box from the let-off servo motor.

 

电子卷取电缆从卷取伺服电机连接到电控箱内卷曲伺服驱动器的U、V、W、PE和伺服编码器插头上。

Electronic take-up cables are connected on U, V, W, PE, and servo encoder plug of servo drivers in the electric control box from the take-up servo motor.

 

H1,H2探纬器电缆直接进电控箱,插在探纬板上。

H1 and H2 weft feeler cables are directly sent into the electric control box and are inserted on the weft feeler plate.

 

显示器电源、张力传感器、编码器、停经架、左绞边器、右绞边器、左右按钮站、马达热触点、制动器及其热保护触点连接到MCB-06主控板上

Monitor power supply, tension sensor, encoder, warp stopping frame, left edge reamer, right edge reamer, left and right push button stations, motor heat contacts, brake and brake heat protection contacts are connected on the MCB-06 Loom motor control unit.

 

电磁阀电缆连接1~6组主喷、1~6组剪切喷、1~6组辅助主喷、1~20组辅喷。

The solenoid valve cables are connected with 1 to 6 groups of main jets, 1 to 6 groups of shear jets, 1 to 6 groups of auxiliary main jets, and 1 to 20 sets of auxiliary jets.

 

主马达动力电缆连接到20X端子上。

The main motor motive cables are connected on 20X terminals.

 

储纬器的控制电缆分为3只,选色控制信号插头接在AIB-06型引纬控制单元,储纬器断纱信号接在主控板上,储纬器电源接在20X端子上。

Weft feeder control cables are divided into three, the color selection control signal plug is connected on the AIB-06 type weft insertion control unit, the weft feeder yarn breaking signals are connected on the main control board, and the weft feeder power supply is connected on the 20X terminal.

 

电子多臂电缆直接插在DUOBI-03控制板上。

Electronic dobby cable is directly inserted into the DUOBI-03 control panel.

 

电源输入电缆应由使用单位提供,建议使用RVV5*6²的电缆。

Power input cables are provided by the use units, and we recommend users to use RVV5 * 6 ² cables.

 

2.2电控箱

2.2 Electronic Control Box

 

电控柜中安装板上安装有PLC、探纬板、MCB-06织机动作控制单元、AIB-06电磁阀控制单元、送经伺服驱动器、卷取伺服驱动器、接触器、端子排、24V开关电源、12V开关电源。具体排列参见电气图纸。

The PLC, weft feeling plate, MCB-03 Loom motor control unit, AIB-06 solenoid valve control unit, let-off servo driver, take-up servo driver, contactors, terminal block, 24V switching power, 12V switching power supply are installed on the mounting plate in electric control cabinet. Please see Annex V for the specific arrangement.

 

电箱地板上有一只主控变压器,提供给:接触器控制用220V供电,电磁阀高压48V,电磁阀、离合器低压制动的24V,制动、频闪仪用110V交流电源和伺服提供电源。

Electric box floor is provided with a master control transformer for providing 220V power for contactor control, high voltage 48V for solenoid valve, 24V for solenoid valve and clutch low voltage brake, 110V AC power for braking and stroboscope and providing power supply of let-off servo.

 

主控变压器次级进保险丝板后去电源板后,去各用电点。张力传感器信号进隔离放大器放大后进PLC采样。PLC发脉冲给送经伺服驱动器、卷取伺服驱动器控制电机按要求运转。PLC信号去MCB-06控制单元,MCB-06控制单元内的继电器控制接触器,接触器驱动电机。PLC信号去AIB-06控制单元,功率放大后驱动电磁阀和挡纱针。

The secondary level of master control transformer enters the power supply board after entering the fuse plate, and then enters all power consumption points. The signals of tension sensors enter the PLC for sampling after entering the isolation amplifier for amplification. PLC sends pulses to the let-off servo drives, the take-up servo drives control the motor to operate according to demand. The PLC signals enter MCB-06 PLC control unit, the relay in the MCB-06 control unit controls the contactor, and the contactor drives the motor. PLC signals enter the AIB-06 control unit, and drive the solenoid valve and yarn blocking needle after power amplification.

 

电箱右上侧面有一工频电源和变频电源空气开关,向上拨动,可分别接通对应电源。

The upper right side of the electric box is provided with an industrial frequency power switch and an frequency conversion power switch, and it can be communicated with the electric box power supply through dialing upwards.

 

2.3信号灯;

2.3 Signal Lights;

 

 信号灯杆,有四种颜色可以指示织机现时的停车原因,主要有:

断经停车、经纱断头时黄红灯亮;

废边断纱时红灯闪亮;

左右绞边断纱停车时黄灯闪亮;

储纬器断纱停车时绿灯;

纬停时红蓝灯亮;

相应的功能检测开关关闭时,对应的信号灯亮;

故障发生时四色灯闪亮;

快车前张力补偿时,红、黄、绿灯同时亮起,这时请注意安全操作。

The signal light poles upright, there are four colors to indicate the current parking causes of the loom, mainly including:

The yellow and right lights are bright during warp breaking for stopping, and warp head breaking;

The red light is bright during waste edge yarn breaking;

The yellow light is bright during the left and the right reaming and  yarn breaking for stopping;

The red and blue lights are bright during the weft stopping;

The corresponding signal lights are bright when corresponding function detection switches are stopped;

The four color lights flash during failures;

The red, the yellow and the green lights are bright simultaneously during fast operation former tension compensation, and please pay attention to safe operation in the condition.

 

三、主要技术性能

III Main Technical Performances

 

3.1驱动性能

3.1 Drive Performance

 

驱动主电机;用交流接触器驱动,三角/星形转换,电机电压为3相,380V,容量为5KW。

提供储纬器电源;直接提供,储纬器电压为3相,380V。

驱动制动器;用大功率MOS管驱动,低压制动为交流24V,经半波整流滤波的直流电压。

驱动电磁阀;用MOS管驱动,电压为直流24V,瞬间高压为直流48V。

Drive main motor; it is driven by an AC contactor for triangle / star conversion, the motor voltage is 3 phase, 380V, and the capacity is 5KW.

Provide weft feeder power supply; it is directly provided, the voltage of the weft feeder is 3 phase, 380V.

Drive brake; it is driven by high-power MOS tube, low voltage brake is AC 24V, and DC voltage filtered by half-wave rectifier;

Drive electromagnetic valve; it is driven by MOS tube, the voltage is DC 24V, and the instant high voltage is DC 48V.

 

3.2控制功能;

3.2 Control Function;

 

开车控制;在启动区内,满足所有开车条件下用开车按钮,特别提示:按了开车按钮后红黄绿灯同时亮时,织机已处于准备快车状态,请注意安全操作。

Start control; The start button can be used under the condition that all start conditions are met in the starting zone. Special Note: When the red, yellow and green lights are bright simultaneously after the start button is pressed, the loom is already in the ready fast operation state, please pay attention to security operations.

 

停车按钮;在快车中,按横档停车按钮,织机将立即制动,并正转至综平位置。停车按钮也可用于中断织机的任何动作。

Stop button; the loom can brake immediately when the transom stop button is pressed in fast operation, and can be rotated on forward direction to the leveling position. The stop button also can be used for interrupting any actions of the loom.

 

找纬控制;当检测出短纬或长纬后,将立即制动,并回转一圈,定位停车至开口位置,以便将问题纬纱取出。

Weft searching control; the machine should brake immediately and reversely rotate for one circle after short weft or long weft is detected, the machine should be stopped and located to the opening position for searching out the weft with problems.

 

慢车控制;用慢正按钮和慢反按钮实现。

送经控制:按设定纬密和张力运动,具有多种防开车痕补偿方式。

选色控制:最多可控制6色自由织造。

Slow control: It can be realized through slow positive button and slow reverse button.

Let-off control; It moves according to the set weft density and tension movement, and is provided with a plurality of starting mark compensation modes;

Color Selection Control: it can control free weaving of 6 colors at most.

 

3.3保护功能

3.3 Protection Function

 

专用人机可分别显示以下织机状态和故障信息:经纱断头停车、左右绞边断纱停车、第X色短纬停车、第X色长纬停车、手动停车、满匹落布停车、主马达过热保护、热继电器过热保护、制动角过大、编码器故障、织机正常快车、织机处于正常状态、经纱断头、织机慢车正转、织机慢车反转、织机正向找纬、织机反向找纬、送经伺服故障、经纱张力过大、经纱张力过小等。

Special-purpose human-computers can be used for respectively displaying the following loom states and failure information: Warp breaking for stopping, left and right reaming yarn breaking for stopping, No. X color short weft stopping, No. X color long weft stopping, manual stopping, full cloth falling stopping, main motor overheating protection, heat relay overheating protection, over-big brake angle, encoder failures, loom normal fast operation, normal state of the loom, warp breaking, loom slow positive rotation, loom slow reverse rotation, loom positive weft searching, loom reverse weft searching, let-off servo failures, over big warp tension, over low warp tension, and the like.

 

伺服驱动器上可用代码显示伺服电机的具体报警内容,具体报警信息详见附件2的伺服报警一览表。

Codes can be used for displaying concrete alarm contents on the servo motor on the servo driver, and please see the servo alarm list of the annex 2 in details for concrete alarm information.

 

3.4电源适用能力

3.4 Adaptability Ability of Power Supply

 

电源系统在三相五线交流电源电压为380V±15%,50HZ,条件下,能正常运行。三相5线制必须保证电控箱良好接地。否则可能造成探纬器的误探和编码器的误信号。

The power supply system can normally operate under the condition that the three-phase five-wire AC power voltage is 380V ± 15% and 50HZ. Three-phase 5 wire system must guarantee good earthing of electric control boxes. Otherwise error detection of the weft feeler or error signals of the encoders can be generated.

 

建议使用5*6mm²以上护套电缆接入,零线和接地线必须牢靠。

We suggest users use sheath cables above 5 * 6mm ² for access, and zero line and ground wires must be firm.

 

3.5环境温湿度和大气压的要求

3.5 Requirements of Environmental Temperature, Humidity and Atmospheric Pressure

 

环境温度:0~40度

相对湿度:35%~85% 不结露

大气压力:86~106Kpa

Environment temperature: 0 ~ 40 degree

Relative Humidity: 35% ~ 85% non-condensing

Atmospheric pressure: 86 ~ 106Kpa

 

3.6电控箱质量及外形尺寸

3.6 Electronic Control Box Quality and Appearance Dimensions:

 

质量:65Kg

外形尺寸:1290mm×340mm×520mm 。

Quality: 65Kg

Appearance Dimension: 1290mm × 340mm × 520mm

 

四、                    使用与维护

IV Use and Maintenance

 

4.1安装与调整

4.1 Installation and Adjustment

 

新机使用前,请将电柜里的接触器等的螺丝上紧。每各半年左右紧一次螺丝;检查电气柜内各插头是否松动;将送经伺服和卷取伺服的电缆接好,将各电缆线的插头对应的插好,注意不要插错;

Please tighten screws of contactors and the like in the electric cabinets before using the new machine. The screws should be tightened once every half a year, and please check whether each plug in the electric cabinet is loose or not, the let-off servo and take-up servo cables should be connected well, plugs of each cable should be plugged well, and please do not wrongly insert;

 

专用人机是带触摸的计算机,请勿敲击,按键只能用手指或触摸笔按输入数据,不能用利器按触。

Special-purpose human-computers are computers provided with touch, thereby please do not knock, data can be input through manually pressing with fingers on the key or using touch pens, and please do not touch with sharp devices.

 

编码器属于精密光电器件,轴向径向严禁敲击,否则会造成外力损坏,安装时,将编码器角度调整得和刻度盘指示的一样,上紧螺丝,注意同心度,旋转必须灵活。

The encoder belongs to precision optoelectronic devices, and should not be knocked on the axial and radial directions; otherwise external force damages can be caused. The angle of the encoder during installation should be adjusted to be the same as the indication on the dial plate, the screws should be tightened, the concentricity should be noticed, and the rotation should be flexible.

 

伺服电机后端有精密光电器件,轴向径向严禁敲击,否则会造成外力损坏。

上电前,请务必仔细阅读电气使用说明书,检查各处接线是否正确。

工频电源、变频电源直接接在对应的空气开关上, N、PE线接在电箱底部的零排和地排上,注意千万不能接错

The servo motor rear end is provided with a precision optoelectronic device, knock should be avoided on the axial direction and the radial direction, and otherwise external force damages can be caused.

Please carefully read the electric instruction book before powering on, and please check whether all connection wires are correct or not.

The industrial frequency power supply and frequency conversion power supply are connected on corresponding switch .N, PE wire connect on zero line terminal and ground wires terminal, pleas pay attention to avoid wrong connection.

 

上电后,必须先检查慢车时主电机的转向是否正确,若不对,则交换变频电源的一组相线,电机将变换转动方向。确认点动、回转、正找纬、反找纬动作是否正常,确认无误后方可开快车。

Users must firstly check the whether the rotation direction of the main motor is correct or not during slow operation, if the direction is not right, a group of phase wires of the frequency conversion power supply should be exchanged, and the motor should change the rotation direction, please confirm whether actions such as inching, rotation, weft searching, reverse weft finding are normal or not, and the machine can be started after all actions are correct.

 

开快车后,确认电机转向是否正确,若反转则交换工频电源的一组相线。

探纬头安装时请注意电线的固定,不能太紧或存在折弯的现象,否则造成电线的折断或探纬器损坏不属于保修范围之列。探纬板的调整参见附件四。

输入输出信号的观测参见附件三。

After fast operation is started, please confirm whether the rotation direction of the motor is correct or not, a group of phase wires of the industrial frequency power supply should be exchanged if the rotation direction is reverse.

Please pay attention to the fixation of the electric wires in installation of the weft detection head, the wires should not be too tight or should not have bending phenomena, otherwise the cables can be broken or the detector can be damaged, and these are not in the guarantee range. Please see annex IV for the adjustment of Weft Feeler Plate.

Please see annex III for observing input and output signals.

 

4.2操作与使用

4.2 Operation and Use

 

当打开电源开关,这时要等待大约2秒钟后,PLC和伺服才能进入运行状态。当关闭电源后,等待大约5秒钟,等伺服显示完全熄灭后,才能重新上电,否则容易造成伺服损坏。

When the power supply switch is started, the PLC and servo can enter the operation state after about 2 seconds, after the power supply is closed, the machine can be powered on again after about 5 seconds and after the servo displays full extinguishment, otherwise the servo can be damaged easily.

 

注意每月清扫一次电柜,保持电控箱内的清洁,防止飞花发生火灾,否则造成的损坏,我公司概不负责。进风口要定期清理,否则会造成进风口堵塞,散热风扇处于负压工作,容易损坏。

Please pay attention to cleaning the electric cabinet once a month to keep the inside of the electric control box clean, thereby preventing spark and fire disaster, otherwise our company is not responsible for subsequent damages, the air inlet should be regularly cleaned, otherwise the air inlet may be plugged, the heat dissipation fan is in the negative pressure work and can be easily damaged.

 

电箱左上侧的黑色小插座为110V频闪仪专用电源,禁止他用。

非专业电气人员,禁止在电柜在未断电情况下进行维修和测试。

维修前请仔细阅读使用说明书和电气图纸,若有疑问请向本公司查询。

The black small socket on the left higher side of the electric box is a 110V stroboscopic instrument special-purpose power supply, and other uses should be prevented.

Non-professional electricians should not repair or test under the condition that the electric cabinet is not powered off.

Please carefully read the instruction book and the electric drawing before repair, and please check in our company if you have any doubt.

 

4.3备件与保修

4.3 Spare Parts and Warranty

 

本公司的产品整体保修期为1年,探纬头为半年,易损件(如按钮、保险丝、灯泡等)和人为损坏或未按规程操作、维修造成的非正常损坏一律不属于保修范围,调换时必须提供故障品,并说明故障现象。

Products of our company can enjoy overall warranty for one year, six months for the weft detecting heads, wearing parts (such as buttons, fuses, light bulbs, etc.), man-made damages, and other abnormal damages caused by operation and repair not according to specifications do not belong to the warranty range, failure products must be provided in exchange, and the failure phenomena should be explained.

 

建议用户厂家在保修期内自行购买一些常用配件,供日常维修用。以12台织布机为例,建议用户厂家备用如下配件:

We suggest users to buy some commonly-used parts by themselves in the guarantee period for daily repair, and we suggest users to prepare the following parts with 12 looms as examples:

 

1、AIB-06电磁阀控制单元  1只

2、MCB-06织机动作控制单元 1只

3、TW探纬板  1只

4、LC1-3201N,220V接触器  2只

5、WF、WWF探纬头  各2只

6、开关电源  1只

7、信号灯泡  20只

8、8A保险丝  100只

1. AIB-06 solenoid valve control unit                 1

2. MCB-06 loom action control unit                  1

3. TW weft feeling plate                           1

4. LC1 -3201N, 220V contactor                     2

5. WF, WWF weft detecting head respectively          2

6. Switching power supply                         1

7. Signal lamp bulb                               20

8. 8 A fuse                                     100

 

五、                    服务联系和技术支持

V Service Contact and Technical Support

 

南京百纳自动化系统有限公司

南京市大明路105-2号科技产业园E栋四楼

邮编:210004 电话:025-86299557,84497991 传真:025-84213587

Nanjing Baina Automatic System Co., Ltd.

The Fifth Floor, No. 16, Anpin Street, Nanjing City

Post Code: 210004 Tel: 025 -86299557, 86621991 Fax: 025 -86299587

 

 

附件一:专用人机操作使用手册

Annex I: Operation Use Manual of Special-purpose Human-computer

 

一、         专用人机的介绍

I Special-purpose Human-computer Introduction

 

此操作系统为触模型人机界面,无外接按键,可直接进行屏幕操作。数据输入时只要在相应的数据上按一下就会弹出一个小键盘,数据输入结束后,按下ENT键后数据输入,小键盘关闭。

The operation system is a touch type human-computer interface without external buttons, and you can operate the screen directly. A small keyboard can be shown through pressing on corresponding data during data input, the data are input and the small keyboard is closed through pressing the ENT key after data input.

 

显示器的下侧分别有一个24V电源输入端子、2个串行通讯口、两个USB口。

A 24V power supply input terminal, two serial communication ports and two USB ports are respectively arranged under the display.

 

二:人机操作操作

II: Human-computer Operation

 

 上电后按住触摸屏,可以进入Windows CE操作系统(此操作必须由专业开发人员执行,其他人员擅自进入修改引起系统问题,本公司不负责解决)

Users can enter Windows CE operating system (this operation must be developed by professional officers, our company is not responsible for any system problems caused by other staffs due to arbitrary entering and changing) through pressing the touch screen after powering on.

 

上电后不进行其它操作后,进入主参数设定画面:

The main parameter setting menu t can be shown after other operations are not carried out and after powering on.


按左边的画面切换键从上向下可分别进入换班画面、报表画面、维修画面、数据存储画面、系统管理画面、运行主画面。

按织机图形上方的功能块从左向右可分别进入引纬参数设定画面、经向检测参数设定、多臂选色设定画面、引纬监测画面、探纬器参数设定、制动角度设定参数。

按织机图形下方的功能块从左向右可分别进入储纬器参数设定画面、卷取参数设定画面、送经参数设定画面。

左上角的CHI和ENG键,可切换中英文界面。

Users can respectively enter the shift menu, report menu, repair menu, data storage menu, system management menu and operation main menu through pressing the menu shift key on the left side from top to bottom;

Users can respectively enter the weft insertion parameter setting menu, the warp direction detection parameter setting, Dobby color selection setting menu, the weft insertion monitoring menu, the weft feeler parameter setting and brake angle setting parameters through pressing the function block on the loom figure from left to right;

Users can respectively enter the weft feeder setting menu, take-up parameter setting menu and let-off setting menu through pressing the function block below the loom figure from left to right.

The CHI and ENG key on the left upper corner can be used for switching Chinese and English interfaces.

 

1、   运行主画面:

1.             Operation Main Menu


在此画面下输入warp length、shrinkage,人机将根据已织长度实时算出落轴预测。

在此画面下输入preset length,,机将根据匹计长实时算出落布预测。

按下计数器复位键,将出现计数器清零画面:

The human-computer can calculate the doffing predication according to woven length in real time through inputting warp length and shrinkage in this menu.

The human-computer will calculate the cloth falling predication in real time according to the roll length through inputting preset length in the menu.

The counter clearing menu can be shown through pressing the reset key of the counter.


(一般在落轴后执行此操作)

按下匹长清零键,将出现匹长清零画面:

(The operation can be implemented after doffing)

The roll length clearing menu can be shown after pressing the cloth length clearing key.


按下计长单位按钮,可以转换匹长的计长单位:米、码。

当更换了皮带盘调整了转速后,需修改转速,以便送经系统能快速适应转速的变化。

主画面上方显示的是织机的实时状态,在快车状态下触摸状态条可进入快车画面;在停车状态下触摸状态条进入实时报警画面

The length metering units of the cloth length such as meter and mile can be converted through pressing the length metering unit button.

When the belt disk is replaced and the rotation speed is adjusted, the rotation speed should be changed, which is convenient for the let-off system to adapt to the rotation speed change of the let-off system.

The real time state of the loom is displayed on the main menu, the touch state strip can enter the fast operation menu under the fast operation state, and the touch state strip can enter the real time alarm menu under the stop state.

 

1-1、              快车画面:

织机由停车进入快车状态,或在主画面下按下状态条(在织机处于快车状态)可进入快车画面

此画面显示了织机转速和本次快车时间。

1-1     Fast operation Menu

The loom enters the fast operation state from stopping, or the state strip can be pressed under the main menu to enter the fast operation menu (when the loom is in the fast operation state), and the menu displays the loom rotation speed and the fast operation time.

 

1-2、              报警画面:

织机由快车进入报警停车状态,或在主画面下按下状态条(在织机处于停车状态)可进入停车画面

此画面显示了本次停车时间和停车原因。按画面右边的报警履历键进入报警记录画面。

1-2. Alarm Menu

The loom enters the alarm stop state from fast operation, or the state strip can be pressed under the main menu to enter the stop menu (when the loom is in the stop state), the menu displays the stop time and stop causes. The alarm record key on the right side of the menu can be pressed to enter the alarm record menu.

 


 

1-3、              报警记录画面:

1-3 Alarm Record Menu:


在此画面下可以查看历史报警记录,包括报警产生时间和报警内容。记录条数不受限制,但为了系统处理的快速化建议超过两百条后要执行清除报警记录操作。

按下清除报警记录,系统把记录表内的数据清除。

Users can check history alarm record under this menu, including the alarm generation time and alarm content. The record number is not limited, and we suggest users implement alarm record cleaning operation after two hundred records for rapid system processing.

The alarm record cleaning can be pressed to clean data in the record table.

 

2、   换班画面:

2. Shift Menu:


进入换班画面进行换班设定:1,自动换班:首先输入一天的总班次,按下表头(自动换班),弹出班次时间设定画面:

Users can enter the shift menu for shift setting, 1,Auto class setting  firstly, total team order in the whole day should be input firstly, the team order time setting menu should be popped up according to the following table head (Auto class set).

 


星期输入框:输入当班所开始的星期;时输入框:输入当班所开始的时间;分输入框:输入当班所开始的分钟。本系统只要输入星期一的班次情况,就可以自动生成一周的班次时间、实现自动换班。可以实现一班跨天、两班跨天、三班跨天的复杂要求,实现跨天班报、日报、时报的精确统计。

Week input box: The starting week of the team should be input; hour input box: the starting time of the team should be input, minute input box: the starting minute of the team should be input. The system only needs the team order condition of Monday, and can automatically generate the team order time of the whole week, thereby realizing automatic shift, and complicated demands of one team cross one day, two teams cross one day, and three teams cross one day can be realized, and precise statistics of team report, daily report and hour report spanning one day can be realized.

  2,手动换班,可更具需要随时切换班次。

Manul class set, Users can change shift according to need.

  3,设定屏的时间

Set current time;

3、报表查询:

3. Report Inquiry:

3-1、班报表:

3-1 Team Report:


进入画显示当前班的实时报表,按下上一班键,系统自动刷新到前一班的报表;按下下一班键,系统自动刷新到后一班的报表;按下查询键,系统弹出查询画面:

Users enter the menu displaying real time report of current team, users can press the upper team key, the system will automatically renovate to the report of former team, the system automatically renovate to the report of later team after pressing the next team key, and the inquiry menu can be  popped up after pressing the inquiry key.


选择班次,输入月,日按下确定键,系统自动查询出所需的班次报表(最多可以查询一年的报表)。按下取消键,取消本次操作。注意:一旦换班修改后,换班之前班报表将不具有任何意义。

Users should select the team order, input month and day, and press the confirm key, the system can automatically check the demanded team report (report of one year can be checked at most). Users can press the cancel key to cancel the operation. Note: Once the team order is altered, the team report has not significance before shift.

 

3-2、时报表(自动换班):

3-2 Hour Report Table(Auto class):


进入画显示当前N小时报表,按下前小时键,系统自动刷新到当前N+1小时的报表,依次类推;按下后小时键,系统自动刷新到当前N-1小时的报表,依次类推。最多可以查询当前时间之前的24小时记录。

Users can enter the menu displaying current N hour report, and can press the former hour key, the system automatically renovates to the current N +1 hour report table, and so on; users can press the later hour key, the system automatically renovates to the current N-1-hour report table, and so on. 24 hour record before the current time can be checked at most.

 

3-3、日报表(自动换班):

3-3 Daily Report Table(Auto class)


进入画显示当前日的实时报表,按下上一日键,系统自动刷新到前一日的报表;按下下一日键,系统自动刷新到后一日的报表;按下查询键,系统弹出查询画面:

Users enter the menu displaying the real time report table of current day, and can press former day key, the system automatically renovate to the report of former day, users can press the later day key, the system can renovate to the report table of later day, users can press the Inquiry key, and the system shows the inquiry menu.


输入月,日按下yes键,系统自动查询出所需的日报表(最多可以查询一年的日报表)。按下no键,取消本次操作。

Users can input month and day and press the yes key, the system can automatically check the demanded daily report (daily report of one year can be checked at most). Users can press the no key to cancel the operation.

 

4、维修画面:

4. Repair Menu


按下brake on/off开关可切换解除/紧刹车;

按下call service sw.开关可触发信号灯走马灯点亮,通知机修;

按下test sw.开关后,将不检测断经、断纬等,同时也不跟踪张力;

当配置了凸轮自动平综装置时会出现manul leveling开关、leveling resume开关、正常位置指示;

当配置了自动黄油润滑系统时会出现lanual lubricate sw,开关,当自动润滑配置开关打开时,快车时间累计到润滑间歇时间设定值时,油泵工作到油压建立后,在泵润滑工作时间设定值,若泵了润滑故障报警时间设定值后,油压依然没有建立,则报警。

按下manual ELO-ETU键后进入如下画面:

Press the brake on / off switch to switch the release / emergent brake;

Press the call service sw. switch to trigger signal lantern light to be bright, thereby informing machine repair;

Press test sw. switch, the warp breaking, end breakage and the like can not be checked, and the tension can not be traced at the same time;

When cam automatic flat comprehensive device is arranged, manul leveling switch, leveling resume switch and normal location indications can be generated;

When automatic grease lubrication system is arranged, lanual lubricate sw, switch can be generated, when automatic lubrication arrangement switch is opened, and when the fast operation time is accumulated to the lubrication intermission time set value, after the oil pump works to the oil pressure establishment, value is set on the pump lubrication work time, if the pump lubrication failure alarm time sets value, the alarm can be sent if the oil pressure is still not established.

Press the manual ELO-ETU button to enter the following menu:

 


Manual warp velocity为手动送经时的送经速度,出厂值为2;

按住relax warp键将按手动送经速度松纱;按住tinght warp键将按手动送经速度紧纱;

按住wind键将按手动卷取速度紧卷;按住unwaind键将按手动卷取速度松卷;按住jogwind键将按手动点卷量紧卷;按住jogunwind键将按手动动点卷量松卷;打开送卷联动开关,送经卷取同时动作。

按下tension renew,经轴将张力自动恢复到设定值。\

Manual warp velocity refers to the Let-off speed during manual Let-off, and the ex-factory value is 2;

Press the relax warp key to loosen the yarn according to the manual yarn sending speed, press the tinght warp to tighten the yarn according to the manual let-off speed;

Press the wind key to wind according to the manual winding speed, press the unwaind key to loosen the roll according to the manual winding speed, press the jogwind key to tighten according to the manual roll counting amount, press the jogunwind key to loosen the roll according to the manual roll counting amount, the roll sending interlocking switch is opened, the let-off and take-out can act simultaneously.

Press tension renew, the warp shaft will automatically restore the tension to the set value.

 

5、数据存储:

5-1、花板数据存储:

5. Data Storage

5-1 Pattern Board Data Storage


可选择屏内或U盘内的老花板下载织造或将PLC中的花板以输入新文件名存入屏或U盘中。

可选择屏内或U盘内的老花板下载织造或将PLC中的花板上载进屏中再按花板编辑键进入编辑画面,也可以新建空文件。

Users can choose old patterns in the screen or U disks for downloading and weaving or can store pattern boards in the PLC with new file name into the screen or the U disk.

Users can choose old patterns in the screen or U disks for downloading and weaving or can upload pattern boards in the PLC into the screen, then can press the pattern board editing key to enter the editing menu, and also can newly establish an empty file.

 

5-1、引纬数据存储:

5-1 Weft insertion Data Storage


操作方法如花板

The operation method is shown as in the pattern board.

 

6、系统设定:

6. System Setting


按下用户登录键,弹出用户登录画面:

Press the user enter key to pop up the user enter menu.


用户根据各自的权限输入相应的密码。出厂设定了三级用户,1,普通用户:无须密码,只能查阅不能修改数据;2,保全工甲:需要密码,能查阅和修改相应参数;3负责人:最高权限用户,可以执行一切操作。

按下退出登录键,可以退出当前用户。

按下修改密码键,弹出密码修改画面:

Users can input corresponding code according to respective authority. Three stages of users are set in ex-factory, 1. Common user: they can check without cipher and can not alter data; 2. Preservation Worker A: they need password and can access and modify the parameters; 3 Leaders: They are the highest privileged users and can perform all operation.

Press log out button to exit the current user.

Press the change password button to pop up password change menu.


 

只能修改当前权限或低权限用户的密码。

Only the password of current authority or the low authority users can be changed.

 

按下配置用户键,弹出用户管理器:

Press User Collocation key to pop up the user manager.


只有最高权限的用户,才可以进行用户管理操作。

按下改变输入键盘大小键,改变键盘画面:

Only users with the highest authority can carry out user management operation.

Press the change the size of input keyboard key to change the keyboard menu.


输入键盘大小(200-600),按下确定键,将改变输入键盘、用户登录键盘大小;

Input the size of the keyboard (200-600), press confirm key to change the size of input keyboard and user log-in keyboard.

7、引纬参数设定画面

7-1、引纬角度设定:

7. Weft Insertion Parameter Setting Menu

7-1 Nozzle Angle Setting:


 

可分别修改各参数.还可以进行喷嘴角度色1-色6所有喷嘴角度参数进行相互复制,避免了重复输入的工作。

Each parameter can be respectively altered, and all nozzle angle parameters of nozzle angle color 1 to color 6 also can be mutually copied, thereby avoiding work of repeat input.

7-2、慢引纬设定:

7-2 Slow Weft Insertion Setting:


可分别修改各电磁阀在慢引纬时的参数。

The parameters of each electromagnetic value in slow weft insertion can be respectively altered.

 

7-3、喷嘴测试:

7-3 Nozzle Test:


可分别测试各电磁阀。

Each electromagnetic valve can be respectively tested.

 

7-4、引纬模式:

7-4 Weft Insertion Mode:


可分别选择正常引纬模式、慢引纬模式、引一纬模式。当选择了引一纬模式后,按引一纬按钮,可引一纬纱。

Normal weft insertion mode, slow weft insertion mode and weft insertion mode can be respectively selected. When weft insertion mode is selected, the weft insertion button can be pressed, and one weft yarn can be inserted.

 

8、经向检测参数:

8. Warp Direction Detection Parameters:


Warp stop开关用来控制经停后是否停车,检测功能关闭时,红灯亮;

left、right lenoselvedge开关用来控制左、右绞边断纱后是否停车,检测功能关闭时,红灯亮;

drum stop开关用来控制废边断纱后是否停车,检测功能关闭时,红灯亮;

drum stop开关用来控制储纬器无纱后是否停车,检测功能关闭时,绿灯亮;

,
warp sensiti, v, , ity为经纱断头的滤波时间,用来消除停经片振动造成的误停车,出厂值为2;

selvage sensitivity为绞边器检测到第几次断纱才停车,用来消除绞边传感器振动造成的误停车,出厂值为5;

Warp sto, p switch is used for controlling whether the machine is stopped or not after warp parking, and the red light is bright when the check function is closed;

The left, right lenoselvedge switches are used for controlling whether the machine is stopped or not after left and right reaming yarn breaking, and the red light is bright when the check function is closed;

The drum stop switch is used for controlling whether the machine is stopped or not after edge wasting and yarn breaking, and the red light is bright when the check function is closed;

The drum stop switch is used for controlling whether the machine is stopped or not after the weft feeder has no yarn nor not, and the green light is bright when the check function is closed;

The warp sensitivity is the filter time of warp yarn breaking, and is used for eliminating error machine stop caused by vibration of warp stopping plate, and the ex-factory value is 2;

The selvage sensitivity refers to the frequency of yarn breaking during machine stopping, which is checked by the edge reamer, and is used for eliminating the error machine stopping caused by vibration of edge reaming sensor, and the ex-factory value is 5.

8、花板设定:

当未配置电子多臂时,进入如下画面:

8 Pattern Board Setting:

When electronic dobby is not configured, users can enter the following menu:

8-1、选纬设定:

8-1 Weft selection setting:


当color和num,均为0时表示选纬程序结束,引纬数为连续的该花色引纬次数,

例如:line1、color1、num,2,line 2、color 2、num,10,line 3、color 0、num,0;即主喷1连续织造2纬后,转为主喷2连续织造10纬,然后循环。

 当变纬密织造开关打开后,出现纬密代号输入列,可输入纬密代号1~8。

 当需要ins或del某行时,在左下角的行号输入框内输入此行号,按del、ins键可删除或插入一指定行。

The end of the weft selection process is shown when the color and num are 0, the weft insertion number is the continuous pattern weft insertion frequency.

For example: line1, color1, num, 2, line 2, color 2, num, 10, line 3, color 0, num, 0; namely, after the main nozzle 1 is used for continuously weaving for 2 wefts, it is turned for main nozzle 2 for continuously weaving for 10 wefts, and then the action is circled.

When the weft changing dense weaving switch is opened, the weft density code input row appears, and the weft density code 1 to 8 can be input.

When a row needs ins or del, users can input the row number in the row number input frame on the left right corner, an appointed row can be deleted or inserted through pressing the del or ins key.

8-2、选色对纬:

8-2 Color Selection Weft Match


按weft up、weft down键可进行选色对纬操作,按color reset按钮3秒钟后,可自动将纬排复位,选色将从第一段做起。

当配置电子多臂时,进入如下画面:

Color selection weft matching operation can be carried out through pressing weft up and weft down keys, the weft rows can be automatically reset through pressing the color reset button for 3 seconds, and color can be selected from the first section.

When electronic dobby is arranged, users can enter the following menu:

 

8-3、多臂选色设定:

8-3 Dobby Color Selection Setting:


Max.line为多臂花板的长度,frames num.为综框实际安装片数。

可在屏幕上点对应的多臂和选纬,黑色表示选中,白色表示未选中。

可直接设定此设定页的开始行号,也可用上一行、下一行、上一页、下一页改变此设定页的开始行号。

当需设定多次相同的重复花板时,可按花板粘贴键,在下窗口内,输入复制开始行号、复制结束行号、复制次数、粘贴开始行号,按粘贴键可将指定的几行粘贴在指定的行后。

Max.line refers to the length of Dobby pattern board, frames num. refers to actual installation number of frames.

Corresponding dobby and weft selection can be pointed on the screen, black refers to selection, and white refers to selection failures.

The start row number of the set page can be directly set, upper row, lower row, upper page and lower page also can be used for changing the starting row number of the set page.

When the same repeated pattern board needs setting for many times, users can press the pattern board sticking key, and input the repeated starting row number, the repeated ending row number, the repeating frequency and the sticking starting row number, and the sticking key can be pressed to stick the appointed rows after the appointed rows.


按花板全清键可将花板数据全部清除。

The pattern board data can be completed cleared through pressing the pattern board clearing key.

 

8-4、多臂检查:

8-4 Dobby Check:


可直接设定此检查页的开始行号,也可用上一行、下一行、上一页、下一页改变此设定页的开始行号。

The starting row number of the checked page can be directly set, and the upper row, the lower row, the upper page and the lower page also can be used for changing the starting row number of the set page.

 

8-5、多臂对纬:

8-5 Dobby Weft Match:


可直接设定即将执行的多臂开始行号,也可用up、down改变此开始行号。

The implemented dobby starting row number can be directly set, and up and down also can be used for changing the start row number.

 

8-6、多臂测试:

8-6 Dobby Test:


按alluptest、alldowntest、plaintest、bypiecetest、customizetest可分别对多臂进行测试。

Alluptest, alldowntest, plaintest, bypiecetest and customizetest can be pressed to respectively test the dobby.

 

9、引纬监测:

9-1、引纬角度监测:

9. Weft Insertion Monitor

9-1. Weft Insertion Angle Monitor


打开weft monitor开关,可监测不同的色号在设定的平均纬数内的max.、min.、avera weft arrival angel,H1、H2的max.、min、weftfeeler。

The max., min and weftfeeler of max., min, avera weft arrival angel, H1 and H2 of different color numbers in the set even weft numbers can be monitored through opening the weft monitor switch.

 

9-2、引纬监测图:

9-2 Weft Insertion Monitoring Diagram


可监测纬纱到达在不同角度区间的百分比效果图

The percentage effect drawing of the weft yarn to different angle zones can be monitored.

9-3、引纬曲线图:

9-3 Weft Insertion Curve Diagram


可利用纬纱最大、最小、平均到达曲线检查引纬参数的设定是否正确

The maximum, the minimum and the average arrival curves can be used for checking whether the setting of the weft insertion parameters is correct or not.

 

10、纬向设定:

10 Weft Direction Setting:


H1、H2 switch开关为探纬器H1、H2的检测开关,检测功能关闭时,黄灯亮;

First weft test 开关关闭后,第一纬不检测长纬;

H1Unusual Stop 开关为H1探测异常停车开关;

H1,H2 detecting begin 和detecting end指定短纬、长纬的检测区的范围,出厂值为200~300;

H1,H2 susceptibility用来确定H1,H2探头纬纱探测的灵敏度,出厂值为5;

当短纬不停时,应增大H1灵敏度,当短纬空停时,应减小H1灵敏度;当长纬不停时,应减小H2灵敏度,当长纬空停时,应增大H2灵敏度。详细介绍请参考附件四:探纬板的调节。

H1 and H2 switches are weft feeler H1 and H2 detection switches, and the yellow light is bright when the detection function is closed.

The first weft does not detect the long weft after the first weft test switch is closed;

H1Unusual Stop switch is stopping switch when H1 survey unusual;  ;

H1, H2 detecting begin, and detecting end are used for designating the detection region range of the short weft and the long weft, and the ex-factory value is 200 to 300;

H1, H2 susceptibility is used for determining the weft detection sensitivity of the H1, H2 probes, and the ex-factory value is 5;

When the short weft is not stopped, the sensitivity of H1 should be increased, when the short weft is suspended, the sensitivity of H1 should be reduced; when the long weft is not stopped, the H2 sensitivity should be reduced, and when the long weft is suspended, the H2 sensitivity should be increased. Please refer to annex IV for detailed introduction: adjustment of weft feeler plate.

 

11、马达参数:

11-1、启停角度:

11. Motor Parameter:

11-1 Starting and Stopping Angle:


rundelay指按快车按钮需保持的时间,按钮功能才能起快车,防止误按,出厂值为2;

rapidoenabletime指三角/星型启动的切换时间,用来调节强启动的时间,可提高第一纬的打纬力,出厂值为5;

warp start angel为经停、手停后,快车前先回转到该角度,再启动快车,出厂值为300;

weft start angel为纬停后,快车前先回转到该角度,再启动快车,出厂值为300;

warp stop tangel为检测出经向断头或手动停车后,刹车的开始角度,出厂值为300;

weft stop angel为检测出纬向故障后,刹车的开始角度,出厂值为300;

shedding location为反转停在开口的位置角度,出厂值为200;

frames crossing为反转停在综平的位置角度,出厂值为300;

location ahead为慢车反转停车前刹车的惯性,出厂值为20;

rundelay refers to the keeping time demanded for pressing the fast operation button, the button function can accelerate the machine, and prevent error pressing, and the ex-factory value is 2;

rapidoenabletime refers to the switching time of the triangle / star starting, is used for adjusting the time of forcible starting, and improves the weft hitting force of the first weft, and the ex-factory value is 5;

warp start angel refers that the machine should return to the angle before fast operation after warp stopping or manual stopping, fast operation is started again, and the ex-factory value is 300;

weft start angel refers that the machine can return to the angle firstly before fast operation after weft stopping, and can start fast operation  then, the ex-factory value is 300;

warp stop tangel refers to the brake starting angle after warp direction breakage or manual stopping is detected, the ex-factory value is 300;

weft stop angel refers to the brake starting angle after weft direction failures are detected, the ex-factory value is 300;

shedding location refers to the position angle of reverse rotation stop on the opening, and the ex-factory value is 300;

frames crossing refers to the position angle of reverse rotation stop on the shed crossing, and the ex-factory value is 300;

location ahead refers to the brake inertia before Slow reverse rotation machine stopping, and the ex-factory value is 20;

 

11-2、动作方式:

11-2 Action Mode


各种平综开关用来控制对应的停车动作时是否执行自动平综动作;

warpstopemptybeating指经停、手停后,快车前空打纬次数,可用来消除由于第一纬打纬力不够造成的开车痕,出厂值为0;

weftstopemptybeating指纬停后,快车前空打纬次数可用来消除由于第一纬打纬力不够造成的开车痕,出厂值为0;

weft stop shedding用来控制纬停后是否停车在开口位置,打开时,纬停在开口位置,关闭时停在综平位置;

 call piece开关打开时,满匹后只是亮灯不停车。

All shed-leveling switches are used for controlling whether the automatic shed-leveling actions are implemented or not during corresponding stop action;

warpstopemptybeating refers to the empty beating-up frequency before fast operation after warp stopping and manual stopping, and can be used for eliminating the starting mark caused by insufficient first beating-up force, and the ex-factory value is 0;

weftstopemptybeating refers to the empty beating-up frequency before fast operation after weft stopping, and can be used for eliminating the starting mark caused by insufficient first beating-up force, and the ex-factory value is 0;

weft stop shedding is used for controlling whether the machine is stopped on the opening position or not after weft stopping, the weft is stopped on the opening position in opening, and is stopped on the leveling position in closing.

When call piece switch is on, only the light is bright, and the machine is not stopped after full length of cloth.

 

12、储纬参数:

12. Weft Feeding Parameter


按键可进入ROJ高级参数

Users can enter ROJ advanced parameters through pressing the key.


参数设定参照ROJ储纬器说明书

Parameters can be set with ROJ weft feeder instruction book as references.

 

13、卷取参数设定:

13-1、卷取基本参数:

13. Take-up Parameter Setting:

13-1 Take-up Basic Parameters:


Weft density为机上纬密;

Manual winding speed指当手动卷取时卷取系统的卷布速度,出厂值为1;

Manual inching wind指当手动点卷取布面时,每按一次,卷取系统的卷布量,可用来精确对织口,出厂值为100;

Smf correct可用来调节慢车正转、正找纬时,卷取的卷布量,100%为标准卷布量,可用来消除慢车正转后的纬档,例如出现稀挡时,将慢正修正率调整<100%,出现密挡时,将慢正修正率调整>100%,出厂值为100。

Weft density refers to on-board weft density;

Manual winding speed refers to the cloth winding speed of the take-up system during manual take-up, and the ex-factory value is 1;

Manual inching wind refers to the cloth winding amount of the take-up system when in manual point cloth take-up   for every pressing, and can be used for matching with the cloth fell precisely, and the ex-factory value is 100;

Smf correct can be used for adjusting the take-up cloth winding amount during slow positive rotation and positive weft searching, 100% is the standard cloth winding amount and can be used for eliminating the weft blocks after slow positive rotation, for example, when scarce block appears, the slow positive correction rate is adjusted to be smaller than 100%, when dense block appears, the slow positive correction rate is adjusted to be bigger than 100%, and the ex-factory value is 100.

 

Smr correct可用来调节慢车反转、反找纬时,卷取的卷布量,100%为标准退布量,可用来消除慢车反转后的纬档,例如出现稀挡时,将慢正修正率调整>100%,出现密挡时,将慢正修正率调整<100%,出厂值为100。

Elu compensation mode=0时,快车前无补偿;

Elu compensation mode=1时,卷取按停车时间分级,在快车前卷取系统卷或退一定的布面长度。

Elu compensation mode=2时,卷取在快车的前十纬按设定的卷取修正量卷取。出厂值为0;

Elu compensation mode=3时,卷取在快车前按停车时间分级补偿,然后快车的前十纬按设定的卷取修正量卷取。

Fell move,用来确定快车前是否执行织口平移功能,以消除开车痕。

Smr correct can be used for regulating the take up cloth winding amount during slow reverse rotation and reverse weft searching, 100% refers to the standard refund amount of cloth, and can be used for removing the weft block after slow reverse rotation, for example, when scarce block appears, the slow positive correction rate is adjusted to be bigger than 100%, when dense block appears, the slow positive correction rate is adjusted to be smaller than 100%, and the ex-factory value is 100.

When Elu compensation mode = 0, no compensation is available before fast operation;

When Elu compensation mode = 1, the take-up system is graded according to the stopping time, and the take-up system can wind or remove certain cloth length before fast operation;

When Elu compensation mode = 2, the take-up system winds according to the take-up correction amount set on the former ten wefts of fast operation, and the ex-factory value is 0.

When Elu compensation mode = 3, the take-up system is graded for compensation according to the stopping time before fast operation, and the cloth is taken up according to the take-up correction amount set on the first ten wefts of fast operation.

Fell move is used for determining whether the fast operation implements the cloth fell parallel moving functions or not to eliminate the starting marks.

 

13-2、卷取时间补偿:

13-2 Take-up Time Compensation


Warp stop comp. time为经停后每隔多少时间,卷取系统按相应的补偿时间段设定的补偿量进行补偿;

Weft stop comp. time为纬停后每隔多少时间,卷取系统按相应的补偿时间段设定的补偿量进行补偿;

Warp stop comp. time refers to the interval after warp stopping during which the take-up system compensates according to the compensation amount set by corresponding compensation time;

Weft stop comp. time refers to the interval after weft stopping during which  the take-up system compensates according to the compensation amount set by corresponding compensation time;

 

13-3、卷取十纬补偿

13-3 Take-up Ten-weft Compensation

 


可按经停、纬停分别设定前10纬的卷取量。

The former ten weft take-up amount can be respectively set according to the warp stopping and weft stopping.

 

13-4、卷取织口平移:

13-4 Take-up Cloth Fell Translation Motion


经停或纬停后卷取向前按设定值卷布,开快车前按设定值退布。

The take-up device winds cloth according to the set value after warp stopping or weft stopping, and the cloth is moved back according to the set value before fast operation.

 

 

14、送经参数设定:

14-1、送经基本参数:

14. Let-off Parameter Setting:

14-1 Let-off Basic Parameters:


Real tension和coil pipe dia.。coil pipe dia.为在织造后1000纬后,系统自动计算出的;要求张力为需要的快车平均张力;

Tensin zero为补偿杆位置确定后,可空车或将经纱全部放松后,开快车,这时张力的测量值;

Tension lower limit range为送经系统当检测到实际张力低于该范围时报警并停车,出厂值为50。

Tension upper limit range为送经系统当检测到实际张力高于该范围时报警并停车,出厂值为150。

Beam diameter为上机时经轴纱管的直径,上轴时一定要修改设定该值,这样经纱张力可以快速跟踪适应,当设定完新值后,按update shaft;

Real tension and the coil pipe dia.. coil pipe dia. is automatically calculated by the system after weaving later 1000 wefts, and the tension is demanded to be needed fast operation average tension.

Tensin zero refers to the tension measurement value after the position of the compensation bar is confirmed and after empty load or warp yarn is completely loosened during fast operation;

Tension lower limit range refers that alarm is sent and the machine stops when the Let-off system detects the practical tension lower than the range, and the ex-factory value is 50.

Tension upper limit range refers that alarm is sent and the machine stops when the Let-off system detects the practical tension bigger than the range, and the ex-factory value is 150.

Beam diameter refers to the diameter of warp shaft yarn pipe on-board, the value must be changed and set during upper shaft, the warp tension can trace and adapt rapidly, after the new value is set, users can press update shaft;

Shrinkage rate=(经纱送过来的长度-卷布棍卷过的布长度)/经纱送过来的长度,出厂值为0;

Smf correct可用来调节慢车正转、正找纬时,送经的送纱量,100%为标准送纱量,可用来消除慢车正转后的纬档,例如出现稀挡时,将慢正修正率调整<100%,出现密挡时,将慢正修正率调整>100%,出厂值为100。

Smr correct可用来调节慢车反转、反找纬时,送经的紧纱量,100%为标准紧纱量,可用来消除慢车反转后的纬档,例如出现稀挡时,将慢正修正率调整>100%,出现密挡时,将慢正修正率调整<100%,出厂值为100。

Elo compensation mode=0时,快车前无补偿;Elo compensation mode =1时,快车前送经补偿,送经补偿为按停车时间分级,在快车前送经系统收或放一定的经纱长度。出厂值为0;

Shrinkage rate = (the length of sent warp yarn – cloth length of cloth winding roll) / length of sent warp yarn, the ex-factory value is 0;

Smf correct can be used for adjusting the Let-off amount during slow positive rotation and positive weft searching, 100% is the standard yarn sending amount and can be used for eliminating the weft block after slow reverse rotation, for example, when scarce block appears, the slow positive correction rate is adjusted to be bigger than 100%, when dense block appears, the slow positive correction rate is adjusted to be smaller than 100%, and the ex-factory value is 100.

Smr correct is used for adjusting the yarn tightening amount during slow reverse rotation and reverse weft searching, 100% is the standard yarn tightening amount and can be used for eliminating the weft block after slow reverse rotation, for example, when scarce block appears, the slow positive correction rate is adjusted to be bigger than 100%, when dense block appears, the slow positive correction rate is adjusted to be smaller than 100%, and the ex-factory value is 100.

When Elo compensation mode = 0, no compensation is available before fast operation; when Elo compensation mode = 1, the Let-off is compensated before fast operation, the Let-off compensation is graded according to stopping time, the Let-off system collects or releases a certain warp length before fast operation, and the ex-factory value is 0.

 

14-2、送经时间补偿:

14-2 Let-off Time Compensation


Warp stop comp. time为经停后每隔多少时间,送经系统按相应的补偿时间段设定的补偿量进行补偿;

Weft stop comp. time为纬停后每隔多少时间,送经系统按相应的补偿时间段设定的补偿量进行补偿;

Rebound interval time为送经机构先按左列设定的数据补偿,再按右列设定的数据补偿;

Rebound grade speed可设定为0-2级,0级速度大约需1秒种补偿才能完成,1级速度大约需0.5秒种补偿才能完成,1级速度大约需0.3秒种补偿才能完成。

Warp stop comp. time refers to the time interval after warp stopping during which the let-off system can compensate according to the compensation amount set by corresponding compensation time section;

Weft stop comp. time refers to the time interval after weft stopping during which the let-off system can compensate according to the compensation amount set by corresponding compensation time section;

Rebound interval time refers that the let-off mechanism can compensate according to the data set by the left row and then compensate according to the data set by the right row;

The Rebound grade speed can be set to be 0-2 level, 0 grade speed can be finished through compensation for about 1 second, 1 grade speed can be finished through compensation for about 0.5 second, and 1 grade speed can be finished through compensation for about 0.3 second.

 

 

 

附件二:伺服使用说明书

Annex II: Servo Instruction Book

 

 

 

 

附录B Appendix B

报警显示一览表 Alarm Display List

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 















































































面板操作器

的报警显示

Alarm Display of Panel Operator

报警的名称

Alarm Name

报警说明

Alarm Explanation

ALE.01

过流

Over-current

主回路电流值超越电机瞬间最大电流值1.5 倍

Circuit current exceeds 1.5 times of motor transient current

ALE.02

过压

Over-voltage 

为电机运转的主电路电压过高。

Main circuit voltage for operating the motor is too high.

ALE.03

欠压

Under-voltage

为电机运转的主电路电压过低。

Main circuit voltage for operating the motor is too low.

ALE.04

磁场位置异常

Abnormal  location

magnetic field

Z脉冲所对应的磁场角度异常。

Magnetic field angle of Z pulse is abnormal , 

ALE.05

再生异常

Abnormal regeneration

再生处理回路异常。

The regeneration processing loop is abnormal.

ALE.06

过负载

Over-Load

电机及驱动器过负载

Servo is over-load

ALE.07

超速

Overspeed

电机控制速度超过正常速度过大

The rotation speed of motor exceeds normal speed too much

ALE.08

异常脉冲控制命令

Abnormal pulse order

脉冲命令的输入频率超过硬件界面容许值

Frequency of pulse order  exceeds  permit value

ALE.09

位置控制误差过大Position control error is out of range


位置控制误差量大于设定容许

Position control error is bigger then  permit of setting

 

ALE.10

芯片执行超时

Chip execute over-time

芯片异常时动作

Abnormal of chip action

ALE.11

编码器异常

Abnormal Encode

编码器产生脉冲信号异常

Encode send abnormal pulse

ALE.12

校正异常

Adjustment error

执行电气校正时校正值超越容许值

Perform electrical correction correction beyond the allowed value.

ALE.13

紧急停止

Emergency Stop

紧急按钮按下

Emergency button is pressed.

ALE.14

逆向极限异常

Abnormal Backward limit  

逆向极限开关被按下。

Backward limit switch is pressed

ALE.15

正向极限异常

Abnormal Forward limit  

正向极限开关被按下。

Reverse limit switch is pressed 

ALE.16

IGBT 温度异常

Abnormal IGBT temperature 

IGBT 温度过高。

IGBT temperature is too high

ALE.17

存储器异常

Abnormal Memory  

存储器(EE-PROM)存取异常

Abnormal memory (EE-PROM)storage and access

ALE.18

芯片通讯异常

Abnormal Chip Communication

芯片通讯异常

Abnormal Chip Communication

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 







































面板操作器

的报警显示

Alarm Display of Panel Operator

报警的名称

Alarm Name

报警说明

Alarm Explanation

ALE.19

串行通讯异常

Abnormal Communication

RS-232/485 通讯异常

RS-232/485 communication error.

ALE.20

串行通讯超时

Communication over-time

RS-232/485 通讯超时。

RS-232/485 Communication over-time 

ALE.21

命令写入异常

Write command anomaly

控制命令下达异常

Abnormal control commands issued

ALE.22

主回路电源缺相

Power wire default Phase

主回路电源缺仅单相输入

One phase of main circuit power supply is not connected.

ALE.23

预先过负载警告

Overload pre-warning

电机及驱动器根据参数P1-56 过负载输出准位设定的百分比,预先产生过负载警告动作

Parameters of the motor and drive parameters P1-56 according to the load output level setting than the percentage of pre-generated action overload warning

ALE.97

内部命令执行超时

Internal command timeout

内部命令执行发生问题

Problems within the command.

ALE.98

芯片通讯错误

Chip communication error

硬件故障导致芯片通讯错误

Hardware failure makes chip communication error

ALE.99

芯片通讯错误

Chip communication error

硬件故障导致芯片通讯错误

Hardware failure makes chip communication error

 

 

附件四:探纬板的调整

Annex IV: Adjustment of Weft Feeler Plate  


1、   探纬H1(短纬检测)的调整

A:通过使用“-”字型螺丝刀,旋转探纬板上的VR21(H1)灵敏度电位器进行调整。

B:减弱灵敏度(缺纬不停车时),顺时针方向旋转VR21(H1)灵敏度电位器,可减弱探纬灵敏度。

C:增强灵敏度(发生空停车时),逆时针方向旋转VR21(H1)灵敏度电位器,可增强探纬灵敏度。

D:停车时,用无水酒精擦洗探纬头干净后,调整VR21(H1)灵敏度电位器至V5感度灯亮,V7信号灯闪亮后,反向旋转电位器,使V7信号灯不亮为止。

开车织机运转不断纬时,绿色指示灯V5感度灯亮,V7灯有规律的闪烁;断纬时,V7信号灯亮。。

1.             Adjustment of weft feeling H1 (short weft detection)

A: It can be adjusted through using the "-" shaped screwdriver and rotating the VR21 (H1) sensitivity potentiometer on the weft feeler plate;

B: The sensitivity (the machine is not stopped due to deficient weft) can be reduced, and the VR21 (H1) sensitivity potentiometer can be rotated clockwise to reduce the weft feeling sensitivity;

C: The sensitivity (empty parking) is intensified, and the VR21 (H1) sensitivity potentiometer can be rotated anticlockwise to enhance the weft detecting sensitivity.

D: After the weft head is wiped with anhydrous alcohol during stopping, the VR21 (H1) sensitivity potentiometer can be adjusted until the V5 light is bright, the potentiometer is reversely rotated after the V7 signal light flashes until the V7 signal light is not bright;

When the starting loom operates without broken pick, the green indicating light V5 sensitivity light is bright, and V7 light regularly flashes, and V7 signal lights are bright during short weft.

 

2、   探纬H2(长纬检测)的调整

A:通过使用“-”字型螺丝刀,旋转探纬板上的VR31(H2)灵敏度电位器进行调整。

B:减弱灵敏度(发生空停车时),顺时针方向旋转VR31(H2)灵敏度电位器,可减弱探纬灵敏度。

C:增强灵敏度(发生长纬不停车时),逆时针方向旋转VR31(H2)灵敏度电位器,可增强探纬灵敏度。

D:停车时,用无水酒精擦洗探纬头干净后,调整VR31(H2)灵敏度电位器至V11感度灯亮,V13信号灯闪亮后,反向旋转电位器,使V13灯不亮为止。

开车织机运转不长纬时,绿色指示灯V11感度灯亮,V13灯不亮;长纬时,V13信号灯亮。

2 Weft feeling H2 (long weft detection) adjustment

A: It can be adjusted through using the "-" shaped screwdriver and rotating the VR31 (H1) sensitivity potentiometer on the weft feeler plate;

B: The sensitivity (empty stopping) can be reduced, and the VR31 (H1) sensitivity potentiometer can be rotated clockwise to reduce the weft feeling sensitivity;

C: The sensitivity (the machine is not stopped due to long weft) is intensified, and the VR31 (H1) sensitivity potentiometer can be rotated anticlockwise to enhance the weft detecting sensitivity.

D: After the weft detection head is wiped with anhydrous alcohol during stopping, the VR31 (H1) sensitivity potentiometer can be adjusted until the V11 sensation light is bright, the potentiometer is reversely rotated after the V13 signal light flashes until the V13 signal light is not bright;

When the starting loom operates without long weft, the green indicating light V11 sensitivity light is bright, and V13 is not bright, and V13 signal light is bright during long weft.

 

注意:

1:探纬板上的电位器最大只能转270度,左右有限位装置,不能用力连续旋转,否则会造成电位器损坏;

2:探纬板上的灵敏度一旦调好,就不要乱调了,出现短纬、长纬不停或空停时,先把探头擦干净,再调节显示器机械参数里的H1H2灵敏度;

3:当短纬不停时,应增大H1灵敏度,当短纬空停时,应减小H1灵敏度;当长纬不停时,应减小H2灵敏度,当长纬空停时,应增大H2灵敏度。可查考引纬监控画面下的H1H2的探测数,H1的灵敏度应小于正常快车时,H1的最小探测数;H2的灵敏度应大于正常快车时,H2的最大探测数。

4:探纬的灵敏度调节以不发生漏纬为准,偶尔空停是可以的。

Note:

1: The potentiometer on the weft feeler board only can turn for 270 degrees, limiting devices are arranged on the left and the right, and can not be forcibly rotated continuously, otherwise the potentiometer can be damaged;

2: Once the sensitivity on the weft feeler board is adjusted well, it should not be adjusted again, when short weft or long weft none stopping or empty stopping is generated, the probe should be wiped, and the H1, H2 sensitivity in the mechanical parameter in the display can be adjusted;

3: The sensitivity of H1 should be increased during non-stopping of short weft, the sensitivity of H1 should be reduced during empty stopping of short weft, the H2 sensitivity should be reduced during non-stopping of long weft, the H2 sensitivity should be increased during empty stopping of long weft. The H1, H2 detection number under the weft insertion monitoring menu can be checked, and the H1 sensitivity should be less than the H1 minimum detection number during normal fast operation, H2 sensitivity should be bigger than the H2 maximum detection number during normal fast operation.

4: The weft detection sensitivity adjustment should be take weft leakage avoidance as standards, and occasional stopping is available.

 

 

 

 

 

 
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